22 Oct
Reliance Industries
Surat
Job Description
Job Role: Sr Engineer Reliability
Job Role ID
SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE
Job Role Variant: Sr Engineer - Static
Manager Job Position: Section Head Reliability
Job Position ID
Value Stream: Asset Operations
Job Family: Engineering
Sub-Job Family: CES
Grade/Level
Location:
SECTION II: PURPOSE OF THE ROLE
To conduct engineering & maintenance activities related to fixed equipment as per defined plan, highlight risks on time and suggesting corrective measures, with the objective of maximizing equipment availability, reliability and integrity
SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE
Responsibilities
Policies, Processes and Procedures
- Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
- Participate in periodic audit activities to identify gaps and ensure all equipment maintenance system adhere to group standards, incorporate best practices pertaining to static equipment
- Conduct procedures for repairs to fix equipment and associated appurtenances in accordance with codes, standards and RAGAGEPs
- Follow applicable HSEF procedures/ practices with awareness about environmental statutory regulations and safety protocols
- Implement energy conservation initiatives in order to support environmental sustainability efforts
- Keep self abreast with leading static maintenance practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
- Coordinate with statutory authorities.
Maintain all records supporting statutory compliance with respect to static equipment
- Undertake initiatives for trainings to enhance competencies and participation in training as per requirement
Engineering & Maintenance Operations
- Assist plant maintenance in troubleshooting critical problems. Assist in repair and reconditioning of static equipment/components
- Provide inputs in planning for major shutdown activities and execution of major overhauls
- Evaluate QAPs for all spares /consumables being procured as a part of the maintenance / projects cell
- Review concession / deviation exercise for all pending inspection of equipment and ensure compliance to set procedure
- Prepare inspection reports, give recommendations and record history.
Ensure all inspection records are updated in systems like SAP and Meridium
- Perform Failure Analysis and Root Cause Analysis (RCA) of repetitive failures and report findings. Apply the leanings from RCA to proactively increase the reliability of other assets
- Support in technical due diligence for major activities, minor projects, plant expansions and modifications to ensure adherence to established guidelines
- Update corrosion manuals as applicable. Assist in developing RBI for the identified plants as per objective
- Update master data of the fixed equipment in SAP/Meridium. Liaise with planning section for updation as required
Predictive and Preventive Maintenance
- Prepare preventive and predictive maintenance schedules and ensure compliance to the maintenance procedures
- Manage implementation of standard maintenance procedure and plant maintenance procedures in order to reduce plant failures
- Provide technical expertise pertaining to static equipment and maintenance to sub-ordinates
Reliability Assurance
- Support in improving reliability through continuous improvement techniques/ up-gradation/ projects/ implementation of advance diagnostic and online condition monitoring techniques
- Participate in tracking obsolescence of site static equipment; implement suggested renewal plan in order to minimize risk of operating on unsupported equipment
- Support reliability engineering applied to maintenance (REAM) functions with reliability standards in order to reduce production losses from defects/ failures/ breakdowns
- Provide support to assess reliability risks & implement suggested counter-measures to ensure asset failure prevention
- Provide inputs to standardize best practices specific to site static equipment and implement recommended measures
- Co-ordinate inter-departmental reliability assurance activities like TRIPOD, Plant interface meetings etc. document recommendations arising out of various activities
SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)
- Time to resolution
- Throughput increase
- % reduction in obsolescence of critical equipment
- OEE (Overall equipment effectiveness)
- Reduction in unplanned shutdown
- Shutdown turn around time/ Mean time between failures
- Adherence to health & safety policies
SECTION V: OPERATING NETWORK
Internal: S∨, Site Teams etc.
External: Vendors, Auditors etc.
SECTION VI: KNOWLEDGE AND COMPETENCIES
Education Qualifications
- A Bachelor's Degree in Mechanical / Metallurgical Engineering or a Master's Degree in Mechanical Engineering (preferred)
- Valid certification in ASNT /ISNT Level II in at least two techniques MPI / UT / RT
Experience (Must Have & Good to Have)
3-7 years of working experience in a refinery / petrochemical plants with at least 2 years managing the reliability, inspection and corrosion monitoring of fixed equipment
Functional / Behavioural competencies required to execute the role
Functional Competencies
- Knowledge on static equipment maintenance and repairs
- Knowledge of reliability principles
- Knowledge of construction of fixed equipment
- Knowledge of common design codes and standards
- Knowledge of basic maintenance systems and practices of refinery/petrochemical units
- Knowledge of materials, metallurgy and its application
- Ability to read and understand equipment engineering drawings, PFDs, P&IDs;, piping Isometrics
Behavioral Competencies
N/A
SECTION VII: CAREER MOVEMENTS
Feeder Roles: Engineer Reliability Static/Engineer maintenance-Mechanical
Possible Next Role Movement: Section Head Reliability - Static
▶️ Sr Engineer Reliability - Inspection
🖊️ Reliance Industries
📍 Surat