Alstom Projects India
Leading societies to a low carbon future, Alstom develops and markets mobility solutions that provide the sustainable foundations for the future of transportation. Our product portfolio ranges from high-speed trains, metros, monorail, and trams to integrated systems, customised services, infrastructure, signalling and digital mobility solutions. Joining us means joining a caring, responsible, and innovative company where more than 70,000 people lead the way to greener and smarter mobility, worldwide
NETWORK & LINKS:
Site Managing Director
Site Industrial Director,
Manager-Sourcing & Logistics/Supply Chain,
Donor units Customers etc.,
Customers (during the audits)
OVERALL PURPOSE OF THE ROLE:
QCD of site within scope of responsibility
Overheads/Opex of Department
KPI: Capacity /workload management People Utilization, Productivity improvement, tools management, Internal & External Demerits, Cost of Non-Quality from Rework time and material, First Yield Pass at testing & final quality control, Customer Service Level Delivery Performance, MPS Accuracy ( PERCENT )
Successfully deploy bestpractices to reach worldclass excellence in Production; implementation of Lean Manufacturing
Fulfill Production objectives.
Define management of Production organization (planning, manufacturing, testing, logistics, quality inspection, industrialization, etc).
To deploy Industrial Strategies in-line with Product Line Management Committee decisions
Contribute to process improvement during the serial production.
Participate in the investment/budget planning.
Anticipation, proactivity & reactivity for issues.
Promote the correct environmental management, in order to assure the treatment of wastes, atmospheric emissions within instructions of Environmental Department.
Maintain a safe working environment for employees and subcontractors inline with Sector EHS Policy.
Manage Manufacturing subcontractors.
To Lay out in close relationship with Industrialization
Active Participation during New Product Introduction (NPI) along with Industrialization & Transfer of technology
Capturing of Return of experience (REX) from Shop floor on quality and productivity aspects
Workforce Management and Planning as per Site Sales & Operations plan (Long term production planning)
Participate and support Site PDP on weekly basis to define production plan for 1 4 weeks horizon. (Medium Short Term production planning)
Ensure that the function is resourced adequately, in terms of number of people and skills.
Management, evolution, integration & development of team
Competency Mapping followed by detailed training plan with effectiveness check.
Provide effective mentoring and coaching to direct reports in order to achieve function objectives.
Drive continuous improvement in the fields of productivity and quality.
Support Repair Activity and issues coming from Customer
Manage the department KPIs.
Lead WPOs in meeting their QCD commitments.
Ensure WPOs have the resources they require to meet their QCD commitments.
Be responsible for the correct implementation for APSYS pertaining to Manufacturing domain
Ensure the test cells are maintained well with good level of Safety and 5s and OEE of all test benches are monitored and maintained on target
Applying inspection methods and techniques to examine and evaluate the quality of work and materials, and to detect deviations from project specifications, and standard maintenance practices.
Identify resource and equipment requirements to efficiently plan the capacity
Preparing CONQ based on the defects found during testing and monitoring the rework/replacement required etc.
Knowledge & Desired Experience
Full time BE ECE/EEE/Mech with 15-18 Years of experience in Manufacturing in OEM / Tier1 Industries
Experience in Mechanical /Electrical & Electronic equipments is essential.
Knowledge of Traction Drives / Switchgear products desirable.
Knowledge of lean manufacturing tools is essential
Interpersonal Skills, Effective Communication & Decision making essential.
Experience in Quality Management Systems, Environmental Management Systems & Good industrial safety practices and its effectiveness in day to day working.
Critical competencies required:
Process & Methods Knowledge
Analytical & Problem Solving skills
Continuously Learning and Developing people
Location for the role Coimbatore