Front Line Officer Instrumentation-Kharach

Front Line Officer Instrumentation-Kharach

02 Mar
Aditya Birla Group

02 Mar

Aditya Birla Group


Requisition Title:Front Line Officer Instrumentation-Kharach

Job Number::200100RK


Primary Location:IND-GJ-Birla Cellulosic, Kharach

Organization:Birla Cellulosic

Introduction about the Business_1

A US $40 billion corporation the Aditya Birla Group is in the League of Fortune 500. It is anchored by an extraordinary force of over 136000 employees belonging to 42 different nationalities.

The Group operates in 36 countries Australia Austria Bangladesh Brazil Canada China Egypt France Germany Hungary India Indonesia Italy Ivory Coast Japan Korea Laos Luxembourg Malaysia Myanmar Philippines Poland Russia Singapore South Africa Spain Sri Lanka Sweden Switzerland Tanzania Thailand Turkey UAE UK USA and Vietnam.Grasim Industries Limited an Aditya Birla Group company ranks among India's largest private sector companies. Grasims Pulp & Fibre business is a pioneer in Viscose Staple Fibre VSF a manmade wholly biodegradable fibre with characteristics akin to cotton. An extremely versatile and easily blendable fibre VSF is widely used in apparels home textiles dress material knitted wear and nonwoven applications. Grasims Pulp & Fibre business is the world's largest producer of Viscose Staple Fibre with consistent global market leadership.It operates in an integrated value chain involving plantation which the business has taken up in Lao PDR pulp manufacturing India Canada and Sweden and Fibre manufacturing India Indonesia Thailand and China.A Global Leader with operations in seven countries the Pulp & Fibre business touches customers across 63 countries with its brand Birla Cellulose.


Key Result Area:

Delivery & Innovation activities

- Ensure round the clock availability of Instrumentation and control system in Spinning section and provide information for remote accessibility of critical parameters to customers to enhance plant performance for quick and prompt decisions to meet process target.

- Monitor Regular implementation of PM schedules for reliability and availability of instruments.

- Regular monitoring of daily checklist & ensure availability of instrumentation by taking corrective actions.

- Calculate MTTR & take corrective steps for continuous improvements. Monitor & Improve MTBF by using improvement tools & systems.

- Coordinate timely completion of logic modifications in Distributed Control System.

- List of current spares to be updated regularly for easy access at budgeting stage of the schemes.

- Scheduled training to shift technicians. Standard trouble shooting procedures.

- Updating Hardware as well as Software documents for easy access at the time of breakdown.


- Ensure the availability of instrument system to meet the manufacturing targets and other customer requirements

- Preventive Maintenance Schedule preparation & Evaluation

- Predictive Maintenance Check list preparation & Evaluation

- Breakdown maintenance job Execution & guidance to subordinate

- RCA & Why-Why Analysis to avoid repeated problem

- Health Monitoring of Instrument through AMC-DCS

- Shutdown Activity execution & co-ordination with process team

- Review customer complaints and take relevant corrective action

- Focus on Reduction in Unplanned Instrument Downtime

- Upkeep the Fiber Packing system to meet manufacturing targets

- Upkeep the Bale Conveying system to meet manufacturing targets

- Upkeep the Fiber Moisture measurement System to meet manufacturing targets

- Upkeep the Jet Cleaning System to meet manufacturing targets

Control System maintenance :

- Ensure the availability of control system to meet the manufacturing targets and other customer requirements

- Health monitoring & corrective action to maintain uptime of Controller , I/O cards & operator work station

- Ensure closed loop controlling by monitoring final control element function & tuning parameter setting

- Sequence operation troubleshooting to run batch process smoothly

- Control system Preventive Maintenance Schedule preparation & Evaluation

Ensure PLC system availability by maintain Grounding & power supply within limit

Modification/Improvement Projects :

- Ensure product development and plant up gradation to ensure long term liability

- Introduce technological change for improved Quality, GMP & Safety with cost effectiveness.

- MOC preparation /evaluation for change management process

- DCS logic modification for quality & productivity improvement as per process requirement

- Provide the services & equipment needed for new products and formulation changes

- Identify/Evaluation of KAIZEN for implementation

Working upon cost estimation of small modification & improvement project & its proposal making

Spare Management & Cost optimization :

- Identifying and procuring the required equipment spares and accessories by proper planning and follow up inspecting and accepting the incoming materials with respect to indents raised.

- Maintaining BOM for Instrument apparatus

- Procuring required materials by floating enquiries, conducting techno-commercial comparison , dealing with vendors & so on

- Prepare yearly budgets and Work services to meet targeted requirements and controls.

- Review budget & Inventory Control by spare material criticality analysis

- Ensure Maintenance contract are awarded only for special Instrument, rest all activities carried out by utilizing in-house resources

- Ensure resource management for day to day & shutdown activity


- Execution of all preventive Maintenance schedule, timely completion of all schemes with in its stipulated budget & given time frame in assigned area.

- Monitor Regular implementation of PM schedules for reliability and availability of instruments.

- Regular monitoring of daily checklist. Develop suitable control logic in consultation with process department.

- Implementation of new schemes as and when required and ensures optimum utilization of resources.

- Daily coordination meeting with in department.

- Generate Item code for new procurement. Maintain minimum inventory of critical spares.

- Organize repair/rectification of the defective instruments wherever applicable.

- Ensure 100% availability of all communication equipment’s. Immediate response to any complaint or breakdown.

Safety & Statutory compliance:

- Critical Instrument Calibration frequency finalize, Schedule preparation & Evaluation

- Ensure that all Calibration activities are completed within the due date and all the SOPs are “current” and are in use by the concerned person

- Updating & Maintaining documentation related to projects like user requirement specification, installation, operational & performance qualification

- Ensure timely review of IMS, WCM, process safety documents to meet the respective standard requirements

- Review of Policies ,readiness for internal & external audit compliance

- Identify department HIRA , ASPECT-IMPACT & ensure implementation

- Provide measurement & control to meet the statutory & legal requirements.

- Six step Safety Observation process follow-up as per schedule

- Betterment of Instrument System to Ensure Safety

- Ensure safety practices implementation within team

Activities are to be carried out adhering to safety norms to ensure safety of equipment & personnel. Monitor safety procedures & implement safety requirement in working. Providing Safety trainings & DCS interlock awareness Training.


B.E in Electonics / Instrumentation

Indian Rupee (INR)

Reports to: General Manager

Last Date of Application

Mar 11, 2020, 1:29:00 PM